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The Industrial Process Fog Unit is a packaged high-pressure water supply unit designed for industrial fogging applications. It filters and pressurizes incoming water before delivering it to high-pressure fogging pipelines and atomizing nozzles. The package combines the pump, motor, filtration, pressure-control components, water connections and electrical controls on a common structural frame. Pump capacity and system configuration are selected from nozzle flow, operating pressure, active zones, water supply conditions and site power requirements.
Key Specifications
|
Parameter |
Specification |
|
Product Type |
Industrial Process Fog Unit |
|
Pump Type |
Multistage Centrifugal / Triplex Plunger |
|
Standard Working Pressure |
70 bar / approx. 1,015 psi |
|
Configurable Pressure |
Up to 140 bar / approx. 2,030 psi |
|
Water Medium |
Filtered Water |
|
Pump Flow |
10–100 L/min |
|
Motor Power |
2.2–30 kW |
|
Operating Zones |
1–8 zones |
|
Control Mode |
Manual / Automatic |
|
Installation |
Skid-Mounted |
|
Filtration |
Integrated |
|
Electrical Supply |
380–480 V, 50/60 Hz |
Pump and Pressure Configuration
Pump selection: Pump type and capacity are determined from required pressure, total nozzle flow and simultaneous operating load. The two available pump configurations address different combinations of pressure and flow requirements.
Pressure setting: The standard operating point is 70 bar. Systems requiring higher line pressure can be configured up to 140 bar, subject to the selected pump, piping and nozzle arrangement.
Flow calculation: Pump flow is calculated from the combined flow of operating nozzles. Where several zones are controlled independently, the maximum simultaneous nozzle load is used for pump sizing.
Water Treatment and Filtration
Inlet Filtration
The filtration stage removes suspended particles from incoming water before the water enters the high-pressure pump and downstream fogging network.
Water Quality
Water source conditions are reviewed during configuration. Filtration level and connection arrangement are selected according to particle content, water supply and nozzle requirements.
Pipeline Connection
The pressurized outlet connects the packaged unit to the high-pressure fogging pipeline. Outlet configuration is matched to the selected flow rate and project piping arrangement.
Industrial Applications
Dust suppression
Fogging is applied at material transfer points, handling areas, processing zones and other locations where localized airborne dust control is required.
Evaporative cooling
Fine water atomization supports cooling in industrial spaces and process areas where temperature reduction is part of the operating requirement.
Process humidification
Controlled fog output provides moisture to production areas where the process requires a defined humidity condition.
Odor control
The fog unit supplies water-based atomization equipment used for localized odor-control applications within industrial environments.
System Integration
Zone control: A centralized unit can supply multiple fogging zones. Zone quantity, nozzle load and operating sequence are used to establish the required pump capacity.
Electrical configuration: Motor voltage, frequency and power are selected according to the available site electrical supply. The control arrangement is matched to the operating sequence.
Control functions: The electrical system includes pump start and stop, pressure monitoring and zone operation. Control functions are configured according to the overall fogging system.
Manufacturing and Inspection
Packaged assembly: The pump, motor, filtration, pressure-control components and electrical controls are assembled as one skid-mounted unit. Component positioning is arranged around the water inlet, high-pressure outlet and service requirements.
Functional testing: The assembled unit is checked for water flow, operating pressure, pump operation and electrical control functions before shipment.
Configuration records: The production configuration identifies the selected pump, motor rating, pressure setting, filtration arrangement, electrical specification and connection details for project reference.
Selection Guide
Confirm nozzle load
Provide nozzle quantity and individual nozzle flow. These values establish the required water flow for each operating zone.
Set working pressure
Select the required operating pressure from the nozzle and pipeline design. The standard reference point is 70 bar, with configurations available up to 140 bar.
Define simultaneous operation
Specify how many nozzles and zones operate at the same time. This determines the pump flow required during peak operating conditions.
Check site conditions
Water inlet pressure, water quality, electrical supply, installation location and pipeline routing should be confirmed before final equipment selection.
Procurement Information
For technical selection and quotation, provide the required working pressure, nozzle quantity, nozzle flow, operating zones, water inlet conditions, electrical supply and application area. These project inputs determine the pump type, flow capacity, motor rating, filtration arrangement, pressure-control configuration and outlet connection. The resulting unit is supplied as a packaged high-pressure water supply assembly ready for connection to the fogging pipeline.
FAQ
Q: What is an Industrial Process Fog Unit?
A: It is a packaged pump assembly that filters and pressurizes water for delivery to industrial fogging pipelines and atomizing nozzles.
Q: What working pressure is available?
A: The standard working pressure is 70 bar, approximately 1,015 psi. Configurations up to 140 bar, approximately 2,030 psi, can be selected according to system requirements.
Q: How is pump flow determined?
A: Pump flow is based on total nozzle flow and the maximum number of nozzles operating simultaneously. The operating sequence of each zone is included in the calculation.
Q: Which pump configurations are available?
A: The unit can use a multistage centrifugal pump or triplex plunger pump, with the final selection based on required pressure, flow and operating conditions.
Q: Can one unit supply several fogging zones?
A: Yes. A centralized unit can supply multiple zones. Pump capacity and control functions are selected according to the number of active zones and simultaneous nozzle load.
Q: What information is required for quotation?
A: Provide operating pressure, nozzle quantity and flow, zone quantity, water inlet conditions, electrical supply and application details. This information provides the basis for pump, motor, filtration and control selection.
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