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The Industrial Fog Control System provides centralized control for high-pressure industrial fogging equipment. It coordinates pump operation, pressure control, water supply, and individual fogging zones according to the selected operating sequence. The system is suitable for industrial applications requiring controlled fog output across defined areas. Control configuration is matched to nozzle flow, working pressure, zone quantity, motor power, water connection, and site electrical requirements.
Control Functions
Pump Control: The controller manages pump start and stop sequences according to the active operating mode. Pump operation is matched to the water demand generated by the selected fogging zones.
Zone Control: Individual zones can be opened or closed through dedicated control valves. This allows different production or operating areas to run according to their own schedules and water demand.
Pressure Control: Pressure-control components work with the pump and water circuit to maintain the specified operating condition. The control configuration is selected according to the required pressure and total nozzle flow.
Operating Schedule: Automatic operation can follow preset running periods and zone sequences. Manual operation can also be provided for commissioning, adjustment, and service work.
Technical Specifications
|
Parameter |
Specification |
|
Control Mode |
Automatic / Manual |
|
Working Pressure |
50–100 bar |
|
Pump Flow |
5–100 L/min |
|
Motor Power |
1.5–15 kW |
|
Control Zones |
1–8 zones |
|
Nozzle Quantity |
According to total system flow |
|
Power Supply |
220 V / 380 V, 50 Hz |
|
Water Inlet |
1/2–1 inch |
|
Control Enclosure |
Electrical control cabinet |
|
Operating Sequence |
Continuous / Scheduled / Zone Control |
Final specifications are selected according to the pump, nozzle arrangement, hydraulic design, and site electrical requirements.
System Configuration
Pump Assembly: Pump flow and motor power are selected from the total nozzle demand and required working pressure. The pump configuration determines the available water supply for each operating zone.
Zone Valves: Each controlled area uses a dedicated water-control valve. Valve size and quantity are matched to the zone flow and distribution piping.
Electrical Cabinet: The electrical cabinet contains the required switching and control components for pump and zone operation. Electrical ratings are matched to the selected motor and site power supply.
Application Areas
Dust Suppression
Industrial fogging can be applied around material handling, transfer, and processing areas where controlled water delivery is required for airborne dust management.
Industrial Cooling
The system can control fogging cycles in areas where evaporative cooling is part of the operating process. Zone control allows selected areas to operate according to their process schedule.
Humidification
Controlled fog output can be used in production and storage environments where additional moisture is required. Operating periods can be adjusted to the process requirements.
Process Area Control
Separate zones allow localized fogging instead of operating the complete distribution network at the same time. This configuration is suitable for installations with different operating areas or schedules.
Selection Guide
Confirm Nozzle Flow: Calculate the total water demand from the nozzles operating at the same time. Pump flow should be selected from the maximum active-zone demand.
Confirm Working Pressure: Specify the required operating pressure before selecting the pump and control configuration. Pressure requirements depend on nozzle characteristics and distribution conditions.
Confirm Zone Quantity: Identify the number of areas requiring independent operation. The zone count determines valve quantity, control outputs, and electrical configuration.
Confirm Site Power: Provide the available voltage, frequency, and motor power requirements. The electrical configuration should correspond with the actual installation supply.
Confirm Water Conditions: Provide water source information, inlet connection requirements, and expected operating conditions so the hydraulic and control configuration can be matched to the installation.
Manufacturing and Quality Control
Component Assembly: Pump-control components, electrical devices, pressure-control parts, and water connections are assembled according to the selected system configuration.
Electrical Inspection: Wiring, terminals, control functions, and electrical ratings are checked against the specified configuration before release.
Functional Testing: Pump start and stop operation, valve switching, and programmed control sequences are checked during functional testing.
Configuration Verification: The final assembly is reviewed against the selected pressure, flow, zone quantity, motor power, and electrical requirements to maintain consistency between the supplied unit and the approved configuration.
Procurement Information
Project Data
Provide working pressure, total nozzle flow, nozzle quantity, number of operating zones, and expected operating sequence for initial configuration review.
Site Data
Include water supply information, pipeline arrangement, installation conditions, available power supply, and required connection sizes.
Control Requirements
Specify automatic operation, manual operation, scheduled cycles, or independent zone control. These details determine the required control logic and cabinet configuration.
Quotation Review
A complete technical request allows pump capacity, electrical configuration, valve quantity, and control functions to be matched before quotation and production.
FAQ
Q: What does an Industrial Fog Control System control?
A: It controls the operating sequence of the fogging pump, zone valves, and related pressure-control functions according to the selected system configuration.
Q: How many zones can the system control?
A: The listed configuration supports 1 to 8 control zones. The required quantity is selected according to the number of independently operated fogging areas.
Q: What working pressure is available?
A: The listed configuration covers 50 to 100 bar. The final operating pressure is selected according to the pump, nozzle arrangement, and system hydraulic requirements.
Q: How is pump capacity selected?
A: Pump capacity is based on the required working pressure and the combined flow of the nozzles operating within the active zone or zones.
Q: Can the system operate on a schedule?
A: Yes. Scheduled operation can be configured for defined running periods and zone sequences, with manual operation available where required for commissioning and service.
Q: What information should be included in an inquiry?
A: Provide nozzle quantity and flow, required pressure, number of zones, motor power, site voltage, water supply, pipeline arrangement, and operating schedule to support accurate system configuration and quotation.
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