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The Industrial Environment Fog Unit is a packaged high-pressure water supply unit for industrial fogging applications. It delivers filtered and pressurized water to fogging pipelines and atomizing nozzles from a centralized pump assembly.
The unit integrates the high-pressure pump, motor, filtration, pressure-control components, water connections and electrical controls on a common frame. Pump flow, working pressure and motor capacity are selected from nozzle demand, operating zones, water supply conditions and site electrical requirements.
Key Configuration
High-Pressure Pump: The pump supplies the flow and pressure required by the connected fogging network. Capacity is selected from the total flow of the nozzles operating at the same time.
Water Filtration: The filtration stage conditions incoming water before it enters the high-pressure circuit. Filter selection is based on water quality, nozzle requirements and the specified system configuration.
Pressure Control: Pressure-control components regulate the water supply according to the required operating pressure. The selected configuration accounts for pressure losses through filters, piping, valves and fittings.
Electrical Control: The control section manages pump operation and system sequencing. Control arrangements can support single-zone or multi-zone fogging according to the installation requirements.
Technical Specifications
|
Parameter |
Specification |
|
Product Type |
Industrial Environment Fog Unit |
|
Pump Type |
High-Pressure Multi-Stage Centrifugal Pump / Triplex Plunger Pump |
|
Working Pressure |
70 bar (approx. 1,000 psi); configurable up to 140 bar |
|
Pump Flow |
30 L/min; scalable from 10 to 150 L/min according to total nozzle demand |
|
Motor Power |
7.5 kW (10 HP); selected according to pump duty |
|
Water Inlet |
G 3/4" female thread; configured to site connection |
|
Filtration |
Dual-stage filtration: 5-micron pre-filter and 1-micron precision filter |
|
Nozzle Flow |
0.03–0.12 L/min per nozzle at rated pressure |
|
Nozzle Quantity |
Configured according to system demand; typical range of 100–500 nozzles |
|
Fogging Zones |
1–4 independent zones; expandable according to system configuration |
|
Control Mode |
Manual / Automatic PLC Control / Zone Sequencing |
|
Electrical Supply |
380 V / 50 Hz / 3-phase; configured to site requirements |
|
Installation |
Common-frame skid-mounted packaged unit |
System Selection
Pump Flow
Calculate the combined flow of all nozzles operating simultaneously. The required pump capacity is established from this demand together with the distribution system pressure loss.
Working Pressure
Specify the operating pressure required at the fogging system. The pump duty is selected after accounting for the nozzle requirement and pressure loss across the water circuit.
Nozzle Quantity
Nozzle quantity and individual flow determine the total water demand. These values should be confirmed before finalizing pump capacity and motor power.
Zone Configuration
Separate operating areas can be arranged as independent fogging zones. Zone quantity affects water distribution, control valves and the operating sequence.
Industrial Applications
Production Areas: Supplies pressurized water to fogging networks installed across defined production or processing areas. Nozzle placement and flow are selected according to the required coverage.
Material Handling Areas: Supports localized fogging around loading, unloading and material transfer points where the distribution layout follows the operating area.
Warehouses and Storage Areas: A centralized pump unit can supply several distribution lines serving storage or handling areas with different operating requirements.
Open Industrial Areas: Provides pressurized water for extended outdoor fogging pipelines. Pump capacity is determined from nozzle demand, pipeline length and calculated pressure loss.
Installation Requirements
Water Supply
Confirm water source, inlet pressure, available flow, temperature and water quality before finalizing the pump and filtration configuration.
Pipeline Layout
Pipe diameter and routing should correspond to total flow, operating pressure, pipeline length and the number of active zones.
Electrical Supply
Motor voltage, frequency, phase and installed power should match the available site electrical supply.
Equipment Location
Install the unit on a stable base with sufficient clearance around the pump, filtration and control components for inspection and service access.
Manufacturing and Inspection
Frame Assembly: Pump, motor, filtration, pressure-control and electrical components are assembled on a common frame according to the specified system configuration.
Connection Inspection: Water inlet, outlet and pressure-control connections are checked against the selected connection sizes and system arrangement.
Functional Testing: Pump operation, pressure response, control functions and water flow are checked during final inspection.
Specification Verification: The completed unit is reviewed against the specified pump flow, working pressure, motor capacity, filtration, electrical supply and zone configuration before shipment.
Procurement Information
Fogging Data: Provide nozzle quantity, individual nozzle flow, required working pressure and the number of nozzles operating simultaneously.
Operating Layout: Provide the number of fogging zones, approximate pipeline arrangement and the distance between the pump unit and operating areas.
Site Utilities: Confirm available water pressure, water source, inlet connection, voltage, frequency and phase.
Operating Conditions: Specify operating hours, installation location, ambient conditions and the required control sequence.
These project details provide the basis for pump sizing, motor selection, filtration configuration and electrical control specification.
FAQ
Q: How is the pump flow selected?
A: Pump flow is calculated from the combined water demand of the nozzles operating at the same time. Pipeline and component pressure losses are included in the pump duty calculation.
Q: How is the required working pressure determined?
A: Working pressure is based on the selected nozzle requirements and the pressure needed to deliver water through the complete distribution network.
Q: Can one unit supply multiple fogging zones?
A: Yes. A centralized pump unit can supply multiple zones when pump capacity, water distribution and zone controls are sized for the required operating sequence.
Q: What water information is required for selection?
A: Water source, inlet pressure, available flow, temperature and water quality should be confirmed before selecting filtration and pump components.
Q: What electrical data is required?
A: Motor voltage, frequency, phase and available site power should be provided before finalizing the electrical control configuration.
Q: What should be included in an inquiry?
A: Provide nozzle quantity and flow, required pressure, number of zones, water supply conditions, electrical supply and an approximate installation layout. This information allows the unit configuration to be matched to the project.
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