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The High Pressure Ultra Fine Fog Unit provides the pressurized water supply for ultra-fine fog systems. Filtered water enters the pump assembly, is raised to the required operating pressure, and flows through high-pressure piping to the atomizing nozzles.
The unit combines the high-pressure pump, motor, pressure control components, water connections and electrical controls in one assembly. Pump capacity is selected from the required pressure, total nozzle flow, operating zones and site power supply.
Key Configuration
High-Pressure Pump
The pump supplies the flow required by the active nozzles at the specified operating pressure. Pump capacity is selected from the combined nozzle demand rather than from flow or pressure as a single parameter.
Motor and Drive
Motor output is matched to the selected pump duty. Voltage, frequency and phase are specified according to the available installation power.
Pressure Control
Pressure control components regulate the hydraulic operating condition. The control arrangement is selected according to the required pressure, pump configuration and operating method.
Water Connection
The inlet connects the unit to the filtered water supply, while the high-pressure outlet connects to the fog distribution line. Connection specifications follow the selected system configuration.
Technical Specifications
|
Parameter |
Specification |
|
Product Type |
High Pressure Ultra Fine Fog Unit |
|
Operating Pressure |
70–100 bar |
|
Water Flow |
2–30 L/min |
|
Motor Power |
1.5–7.5 kW |
|
Power Supply |
220–240 V / 380–415 V |
|
Frequency |
50 / 60 Hz |
|
Phase |
Single / Three Phase |
|
Control Mode |
Manual / Automatic |
|
Water Source |
Filtered clean water |
|
Pump Configuration |
High-pressure pump assembly |
|
Application |
Cooling, humidification, dust suppression and environmental control |
Final pressure, flow, motor rating and electrical configuration are selected according to the system requirement.
How to Select the Unit
Match Total Nozzle Flow: Add the flow rates of all nozzles operating at the same time. The selected pump should provide this combined flow at the required operating pressure.
Confirm Working Pressure: Working pressure is determined by the nozzle specification and required atomization conditions. The pump should therefore be selected from its pressure-flow operating point.
Check Electrical Supply: Confirm voltage, frequency and phase before motor selection. Motor output must correspond to the required pump duty and available site power.
Define Operating Zones: For systems with several fogging areas, calculate the water demand of each zone separately. The zone sequence determines the required pump capacity and control arrangement.
Application Areas
Industrial Cooling
Provides pressurized water for fine-fog cooling in production areas, workshops, equipment zones and other industrial spaces requiring evaporative cooling.
01
Industrial Humidification
Supplies the water flow required by fine-fog systems used for humidity control in production and controlled environmental areas.
02
Dust Suppression
Feeds high-pressure fog lines used to introduce fine water droplets into areas where airborne dust requires controlled suppression.
03
Greenhouse Climate Control
Provides pressurized water for greenhouse fogging systems used to manage temperature and humidity within growing areas.
04
Process and Environmental Control
Supplies the hydraulic source for processes and enclosed areas requiring controlled water atomization, cooling or humidity adjustment.
05
System Matching
Pump and Nozzle: Nozzle quantity and individual flow determine the total water demand. The pump must maintain the required pressure while supplying the combined flow of the active nozzles.
Filtration: Filtered clean water should enter the pump and atomizing circuit. Filtration selection depends on the water source, nozzle orifice and system configuration.
Piping: High-pressure pipes, fittings and connections should be rated for the selected operating pressure. Pipe diameter, line length and branch arrangement should be considered when establishing the hydraulic circuit.
Manufacturing and Inspection
Assembly Control
The pump, motor, pressure components and electrical controls are assembled according to the specified configuration. Hydraulic connections, electrical terminals and component installation are checked during assembly.
Functional Testing
The completed unit is checked for pump operation, pressure response, water delivery and control function according to the selected configuration.
Configuration Records
Production records can identify the pump specification, motor rating, operating pressure, flow requirement and electrical configuration for technical reference and product identification.
Procurement Information
For technical review and quotation, provide the operating pressure, total water flow, nozzle quantity, nozzle flow, operating zones, electrical supply, water source and installation conditions.
These details establish the required pump duty and provide the basis for selecting motor output, control configuration and connection specifications.
Frequently Asked Questions
Q: What is the High Pressure Ultra Fine Fog Unit used for?
A: It provides pressurized water for ultra-fine fog systems used in industrial cooling, humidification, dust suppression, greenhouse climate control and environmental applications.
Q: How is the pump flow determined?
A: Pump flow is based on the combined flow of the nozzles operating simultaneously. The required operating pressure and zone configuration are also included in the selection.
Q: What water quality is required?
A: Filtered clean water should be supplied to the unit. Filtration should be selected according to the nozzle specification and incoming water conditions.
Q: Can one unit supply several fogging zones?
A: Yes. A multi-zone arrangement can be configured when the pump capacity and control method correspond to the flow demand and operating sequence of each zone.
Q: What information is required for quotation?
A: Provide operating pressure, total water flow, nozzle quantity and flow, electrical supply, number of operating zones, water source and connection requirements.
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