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The Industrial Continuous Fog Unit is a high-pressure water fog generator for industrial areas requiring controlled and continuous mist output. It filters and pressurizes incoming water before supplying the high-pressure fogging network and atomizing nozzles.
The system operates within a 50–70 bar pressure range and can produce approximately 5–15 μm droplets, depending on nozzle type and operating conditions. Pump flow, motor capacity and nozzle quantity are selected from the required fogging load, active zones, water supply and site electrical conditions.
Key Product Features
Continuous Fog Supply: The pump unit maintains pressurized water delivery to the connected fogging lines during the defined operating period. This makes the unit suitable for industrial processes requiring scheduled or extended mist output.
Fine Atomization: Operating pressure up to 70 bar supports fine water atomization through suitable high-pressure nozzles. The resulting 5–15 μm droplet range provides a finer distribution than conventional low-pressure spraying.
Matched Pump Capacity: Pump flow is calculated from the combined demand of the operating nozzles. The selected capacity can therefore follow different fogging areas, nozzle layouts and active zones.
Centralized Construction: The main pump, water filtration, pressure-control components and electrical controls are arranged as one equipment unit. High-pressure piping connects the unit with the required fogging zones.
Technical Specifications
|
Parameter |
Specification |
|
Product Type |
Industrial Continuous Fog Unit |
|
System Type |
High-Pressure Water Fog Generator |
|
Operating Pressure |
50–70 bar |
|
Maximum Working Pressure |
70 bar |
|
Droplet Size |
5–15 μm |
|
Pump Type |
High-Pressure Water Pump |
|
Water Flow |
Selected according to nozzle load |
|
Motor Power |
Selected according to pump duty |
|
Nozzle Quantity |
Selected according to required coverage |
|
Water Supply |
Filtered Water |
|
Control Mode |
Manual / Automatic |
|
Fogging Zones |
Single or Multiple Zones |
|
Electrical Supply |
Configured to Site Requirements |
Final flow, motor power and nozzle quantity are confirmed from the application, nozzle specification and operating conditions.
How to Select the Unit
Calculate Nozzle Demand: Determine the required nozzle quantity and individual nozzle flow first. Total nozzle demand establishes the basic pump flow requirement.
Set Operating Pressure: Select the pressure according to the required atomization performance and nozzle specification. The system range is 50–70 bar, with the final working pressure established during equipment configuration.
Define Active Zones: For installations with several fogging areas, identify which zones will operate together. Simultaneous nozzle demand determines the required pump capacity and piping arrangement.
Check Site Utilities: Confirm incoming water conditions, filtration requirements, electrical voltage and available installation space. These details affect the final pump, control and connection configuration.
Industrial Applications
Dust Suppression
Fine water mist can be distributed around material handling, processing and storage areas where controlled water application is required for airborne dust management.
Industrial Cooling
The small droplet size supports evaporative cooling in suitable industrial environments. Nozzle layout and water flow are selected according to the required cooling area and operating conditions.
Process Humidification
The unit can provide controlled moisture to designated production or process areas. Fogging zones can be arranged according to the required humidity-control area.
Odor Control
A centralized high-pressure fogging network can supply designated treatment areas with a consistent mist output during scheduled operating periods.
System Configuration
Pump Unit: The high-pressure pump generates the pressure required by the connected fogging network. Pump capacity is selected from total nozzle flow and active operating zones.
Water Filtration: Incoming water passes through the filtration stage before entering the high-pressure circuit. Filter selection is matched to water quality and nozzle requirements.
Pressure Control: Pressure-control components manage the high-pressure circuit and maintain the operating condition required by the selected fogging configuration.
Piping and Nozzles: High-pressure piping distributes water from the central unit to each designated zone. Nozzle spacing, quantity and flow are established from the required coverage and operating pressure.
Electrical Controls: The control section manages pump operation and zone operation according to the selected system configuration. Manual or automatic control can be specified for different operating requirements.
Manufacturing and Quality Control
Component Assembly
Pump, filtration, pressure-control, electrical and water-connection components are assembled according to the approved equipment configuration.
Pressure Verification
The assembled unit is checked under operating conditions to verify pressure generation and water delivery through the high-pressure circuit.
Functional Testing
Pump operation, electrical controls, water connections and pressure-control components are inspected before final release.
Configuration Check
The completed unit is checked against the specified pump capacity, motor rating, control arrangement and connection requirements before packing.
Procurement Information
Application Data: Provide the application, fogging area, operating schedule and number of active zones. These details establish the basic equipment load.
Nozzle Requirements: Include nozzle quantity, nozzle flow rate and required coverage when available. These values are used to calculate total water demand and pump capacity.
Site Conditions: Provide the water source, inlet pressure, water quality, electrical supply and installation conditions. This information is used to determine filtration, pump and control requirements.
Quotation Scope: State whether the requirement covers the fog unit only or includes the high-pressure piping, atomizing nozzles, filtration and control components. This keeps the equipment scope clear during quotation.
FAQ
Q: What is the operating pressure of the Industrial Continuous Fog Unit?
A: The system operates within a 50–70 bar pressure range, with the final working pressure selected according to the nozzle and application requirements.
Q: What droplet size can the system produce?
A: The configured system can produce approximately 5–15 μm droplets. Actual droplet size depends on operating pressure, nozzle characteristics and water conditions.
Q: How is the pump flow determined?
A: Pump flow is calculated from the combined water demand of the operating nozzles. The number of simultaneously active fogging zones is included in the calculation.
Q: Can one unit supply several fogging zones?
A: Yes. A centralized unit can supply multiple zones when the pump capacity, high-pressure piping and control arrangement are selected for the required combined load.
Q: Can the unit be configured for automatic operation?
A: Yes. Automatic operation can be included according to the required operating schedule, zone arrangement and control requirements.
Q: What information is needed for equipment selection?
A: The key information includes application, fogging area, nozzle quantity or coverage requirement, operating pressure, water source, operating schedule and electrical supply.
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