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Ultrasonic Nozzle - Precision Atomization Technology for Industrial & Commercial Applications
The Ultrasonic nozzle represents advanced atomization technology that utilizes high-frequency piezoelectric vibration to produce ultra-fine droplets ranging from 1–10 microns without requiring high-pressure pumps. This energy-efficient device converts electrical energy into mechanical vibration through integrated transducers, creating consistent mist output for humidification, cooling, coating, and dust suppression applications. Suitable for cleanrooms, data centers, greenhouses, and industrial facilities, this ultrasonic fogging solution provides quiet, low-maintenance operation with precise droplet size control and minimal water consumption.
Advanced Vibration Technology
Our ultrasonic atomizing nozzle features precision transducer design:
Piezoelectric Transducer: 1.7MHz–3.0MHz frequency for optimal atomization
No High Pressure Required: Operates at standard water pressure (0.5–2 bar)
Instant Activation: Mist generation within seconds of power-on
Adjustable Output: Variable power control for mist density adjustment
Precision Droplet Control
The ultrasonic spray head delivers consistent atomization:
Droplet Size: 1–10 microns for rapid evaporation
Uniform Distribution: Consistent mist output across coverage area
Anti-Clogging Design: Wide water passage reduces blockage risk
Temperature Neutral: Mist output at ambient temperature
Compact & Durable Construction
Small Footprint: Compact housing fits in tight installation spaces
Modular Configuration: Multiple units can be combined for larger areas
Easy Mounting: Wall, ceiling, or duct mounting options available
Long Service Life: Aluminum alloy or stainless steel housing
Intelligent Control Integration
Digital Controller: Timer and humidity-based automatic control
Sensor Compatible: Connects to external humidity/temperature sensors
Remote Interface: Optional WiFi module for smartphone control
BMS Integration: Modbus communication for building management systems
-
Energy Efficiency
- Low Power Consumption: 30–150W per nozzle depending on model
- No High-Pressure Pump: Eliminates pump energy costs entirely
- On-Demand Operation: Runs only when conditions require misting
- Cost Savings: 60–80% less energy than high-pressure misting systems
-
Superior Atomization Quality
- Fine Droplet Size: 1–10 microns for instant evaporation without wetting
- Consistent Output: Stable mist production throughout operation
- No White Dust: Compatible with deionized water for cleanroom applications
- Quiet Operation: <40 dB noise level for sensitive environments
-
Low Maintenance Requirements
- No Moving Parts: Ultrasonic transducer has no mechanical wear
- Self-Cleaning Design: Vibration prevents mineral buildup
- Easy Access: Removable transducer for quick replacement if needed
- Extended Service Life: 10,000+ hours with proper water quality
-
Safe & Environmentally Friendly
- Low Voltage Operation: 24V DC options available for safety
- No Chemical Additives: Pure water atomization without additives
- Zero Emissions: No refrigerants or harmful substances
- Water Efficient: 2–10 L/hour consumption based on output setting
Performance Specifications
|
Parameter |
Specification |
|
Frequency |
1.7MHz–3.0MHz (model dependent) |
|
Power Consumption |
30–150W per nozzle |
|
Water Pressure |
0.5–2 bar (standard pressure) |
|
Droplet Size |
1–10 microns |
|
Mist Output |
2–10 L/hour (adjustable) |
|
Coverage Area |
50–500㎡ per nozzle |
|
Noise Level |
<40 dB |
|
Water Quality |
Tap water or deionized water |
|
Operating Temperature |
5℃ to 45℃ |
|
Power Supply |
220V/110V AC or 24V DC |
|
Protection Rating |
IP54 (standard), IP65 (optional) |
|
Certifications |
CE, RoHS, FCC |
Application Scenarios
|
Industry |
Application |
|
Cleanrooms |
Semiconductor manufacturing, pharmaceutical facilities |
|
Data Centers |
Server room humidification, static control |
|
Agriculture |
Greenhouse humidity control, mushroom cultivation |
|
Commercial |
Museums, art galleries, archive storage |
|
HVAC |
Air handling unit humidification |
|
Industrial |
Textile mills, printing facilities, electronics assembly |
|
Healthcare |
Hospital operating rooms, sterile environments |
Model Comparison
|
Model |
Frequency |
Power |
Mist Output |
Coverage |
|
UN-30 |
1.7MHz |
30W |
2 L/hour |
50–100㎡ |
|
UN-60 |
2.0MHz |
60W |
4 L/hour |
100–200㎡ |
|
UN-100 |
2.4MHz |
100W |
6 L/hour |
200–350㎡ |
|
UN-150 |
3.0MHz |
150W |
10 L/hour |
350–500㎡ |
Maintenance Recommendations
|
Frequency |
Task |
|
Weekly |
Visual inspection for proper mist output |
|
Monthly |
Clean transducer surface, check water filter |
|
Quarterly |
Verify sensor calibration, test controls |
|
Semi-Annually |
Descale transducer if using hard water |
|
Annually |
Comprehensive inspection, replace transducer if needed |
Conclusion
For applications requiring precise, energy-efficient, and quiet humidification, the Ultrasonic nozzle delivers exceptional performance through its advanced piezoelectric transducer technology, ultra-fine droplet production, and minimal maintenance requirements. With its low power consumption, compact modular design, and compatibility with various water qualities, this atomization solution offers an ideal choice for cleanrooms, data centers, greenhouses, and commercial spaces where consistent humidity control, quiet operation, and operational cost savings are essential-making it the preferred choice for facility managers and system integrators who demand superior atomization quality and long-term cost-effective operation worldwide.
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